Preventing Pollution and Managing Chemical Substances

We are working for the prevention of air and water pollution, the appropriate management of toxic chemical substances, and the reduction of related emissions.

Preventing Air Pollution

Our production activities comply with the standards stipulated in the Air Pollution Control Act as well as the criteria in agreements with local governments.
Regarding the atmosphere, SOx, NOx, and soot and dust emissions from all parent manufacturing sites decreased in fiscal 2022 from the previous fiscal year. This was due to the effect of reducing coal usage by curbing nighttime power generation and despite higher sulfur content of coal used in the boilers. From Group companies in Japan, SOx emissions also decreased, but NOx and soot and dust emissions increased year on year.

SOx Emissions

NOx Emissions

*1 The calculation of fiscal 2021 SOx and NOx emissions for certain business facilities of overseas Group companies contained omissions. The fiscal 2021 values have therefore been revised.

Soot and Dust Emissions

Kaneka’s Atmospheric Emissions

(Fiscal Year) 2018 2019 2020 2021 2022
SOx Emissions (Tons) 74.5 70.1 48.9 71.6 68.8
NOx Emissions (Tons) 825.7 834.9 828.1 830.7 738.9
Soot and Dust Emissions (Tons) 22.8 21.7 22.3 21.7 20.5

Water Conservation

Our production activities comply with the standards stipulated in the Water Pollution Control Act as well as the criteria in agreements with local governments.
In fiscal 2022, Kaneka Group consumed 34.1 million m3 of water and discharged 29.2 million m3 of water. We monitor the amount of water intake and strive to use water efficiently.
Also in fiscal 2022, we conducted water risk assessments for each Kaneka Group site and the bases of Group companies in Japan and overseas. We use an assessment tool (Aqueduct Water Risk Atlas) to identify areas with high water stress and, based on the proportion of water intake from water-stressed areas to total water intake, have confirmed that Kaneka Group as a whole does not face high water risks. Going forward, we will expand the scope of the assessment targets in terms of geographical location and time, and prioritize and implement measures based on results of the assessment.
In terms of preventing water pollution, Kaneka’s COD, nitrogen, SS, and phosphorus emissions decreased. At Group companies in Japan, emissions of COD, SS, and nitrogen increased. At overseas Group companies, emissions of COD, nitrogen, and phosphorus decreased, while SS emissions increased. We will continue to maintain and improve the quality of water discharged into public waterways.

Water Consumption (*2)

Wastewater Discharges (*2)

Chemical Oxygen Demand in Wastewater (*2)

Nitrogen in Wastewater (*2)

Phosphorous in Wastewater (*2)

Suspended Solids in Wastewater (*2)

*2 Our water consumption and wastewater volume include those generated from non-manufacturing facilities other than the plant department.

*3 Starting from the fiscal 2021 results, domestic group companies are subject to third-party assurance. A review of fiscal 2020 data revealed input errors, etc. The actual values for fiscal 2020 have therefore been revised.

*4 Seawater consumption at some manufacturing sites in Japan was included in totals starting in fiscal 2021. Such consumption was previously not included, as measuring instruments were not set. Note that this seawater had already been included in wastewater discharges since previous years.

Kaneka Emissions into Bodies of Water

(Fiscal Year) 2018 2019 2020 2021 2022
Water Consumption (Million m3) 21.6 21.8 21.5 24.3 24.2
Wastewater Discharges (Million m3) 23.0 21.5 19.5 19.5 20.6
Chemical Oxygen Demand in Wastewater (Tons) 241.4 227.4 215.7 230.2 219.3
Nitrogen in Wastewater (Tons) 153.5 146.5 141.9 150.7 142.5
Phosphorous in Wastewater (Tons) 4.7 5.3 4.9 4.4 3.3
Suspended Solids in Wastewater (Tons) 170.1 178.2 183.4 199.7 176.5

Volatile Organic Compounds Emission Reductions

We are committed to reducing the emission of VOCs (*5), which are known to cause photochemical smog. In fiscal 2015, we at Kaneka set the goal of controlling VOC emissions to below 1,800 tons.
In fiscal 2022, total emissions were 1,821 tons, a decrease of 4.4% from the previous fiscal year, but we did not achieve our target. VOC emissions are significantly affected by the composition of production volume and product mix. For acetone, which accounts for 47% of VOC emissions, we are working to improve the recovery rate by increasing refrigeration capacity through refrigeration equipment upgrades. We will continue our efforts to manage and reduce VOC emissions.

*5 Volatile Organic Compounds (VOCs) are organic chemical substances that cause suspended particulate matter and photochemical oxidants.

VOC Emissions (Kaneka)

Hazardous Atmospheric Pollutants

Kaneka is voluntarily aiming to reduce emissions of hazardous atmospheric pollutants (shown by manufacturing site in the following graphs). Total emissions of these six pollutants in fiscal 2022 were 24.1 tons, which represented a year-on‒year decrease of 11.2%. The decrease was due to lower volume handled because of lower production. At the Takasago Manufacturing Site, we are working to strengthen facility management to curb emissions of these hazardous air pollutants. We will continue to make efforts to control total emissions to reduce environmental impact.

Chloroethylene Emissions

1,2-Dichloroethane Emissions

Chloroform Emissions

Acrylonitrile Emissions

1,3-Butadiene Emissions

Dichloromethane Emissions

*6 A review of the data revealed input errors, etc. The values have therefore been revised.

Substances Subject to the PRTR Law

Based on the Act on the Assessment of Releases of Specified Chemical Substances in the Environment and the Promotion of Management Improvement (PRTR Law), we calculate the release and transfer amount of chemical substances subject to the law.
In fiscal 2022, Kaneka’s total discharge of the relevant substances was 93.0 tons, a decrease of 3.1 tons from the previous fiscal year. The total discharge by Group companies in Japan was 75.5 tons, an increase of 5.7 tons compared to the previous fiscal year.

Kaneka Emissions Subject to the PRTR Law

(Kilograms)

  Designated Number under Ordinance Chemical Substances Fiscal 2022 Fiscal 2021
Emissions Transferred Emissions
Atmospheric Emissions Discharges into Public Waterways Discharges into Soil Internal Landfill Total Total Total
Large Discharges of 10 Substances 392 n-hexane 24,336 0 0 0 24,336 107,985 19,476
94 Chloroethylene
(vinyl chloride)
13,722 470 0 0 14,192 942 14,044
275 Sodium dodecyl sulfate 0 8,479 0 0 8,479 0 8,479
134 Vinyl acetate 6,191 295 0 0 6,486 0 6,168
157 1,2-dichloroethane 5,943 33 0 0 5,976 0 8,005
420 Methyl methacrylate 5,255 3 0 0 5,258 11 5,470
240 Styrene 4,312 38 0 0 4,350 12,067 5,425
7 n-butyl acrylate 3,306 0 0 0 3,306 4,005 3,670
232 N,N-dimethylformamide 2,244 941 0 0 3,185 181,835 5,607
123 3-chloropropene
(allyl chloride)
2,827 0 0 0 2,827 0 3,107
Total Other than the 10 Substances Above 8,774 5,879 0 0 14,653 73,541 16,685
Grand Total for All Substances 76,911 16,137 0 0 93,048 380,386 96,136

Note: Of the 462 substances subject to the PRTR Law, Kaneka reports about 60 items.
Amounts reported here may not fully match, due to rounding.

Group Companies in Japan Emissions Subject to the PRTR Law

(Kilograms)

  Designated Number under Ordinance Chemical Substances Fiscal 2022 Fiscal 2021
Emissions Transferred Emissions
Atmospheric Emissions Discharges into Public Waterways Discharges into Soil Internal Landfill Total Total Total
Large Discharges of 10 Substances 232 N,N-dimethylformamide 41,111 0 0 0 41,111 24,596 26,035
300 Toluene 19,763 0 0 0 19,763 336,233 21,009
186 Dichloromethane (methylene dichloride) 7,336 0 0 0 7,336 133,576 14,273
80 Xylene 2,517 0 0 0 2,517 0 2,486
296 1,2,4-trimethylbenzene 2,696 0 0 0 2,696 0 2,662
56 Ethylene oxide 700 0 0 0 700 0 351
355 Bis (2-ethylhexyl) phthalate (DEHP) 489 33 0 0 522 251,257 759
242 N,N-dimethylacetoamide 516 0 0 0 516 25,000 1,690
392 n-hexane 240 0 0 0 240 4,130 470
438 Methylnaphthalene 74 0 0 0 74 0 41
Total Other than the 10 Substances Above 50 2 0 0 52 18,944 103
Grand Total for All Substances 75,492 35 0 0 75,527 793,736 69,879

Note:Of the 462 substances subject to the PRTR Law, Group companies in Japan reports about 28 items.
Amounts reported here may not fully match, due to rounding.

CHECK & ACT

We are working to reduce environmental impacts on air and water quality and ensure rapid response to any abnormality.

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